Castor wheels

Industrial castors and wheels made in Slovenia

Swivel and fixed castors for trolleys, roll containers, furniture and heavy loads. Over 3000 articles, delivered in volume within weeks.
Industrial castors and wheels made in Slovenia

Castors from the manufacturer

We have made castors in Postojna since 1954. Most of what we make goes to Germany, the most demanding castor market in Europe, and the rest to customers in 43 countries.

Standard types come from stock or from the next production run. For volume orders we plan the presses, plating and assembly for your order, so a few weeks is a normal lead time for a truckload.

The range covers general-use, stainless steel, heavy-duty, pneumatic, institutional, furniture and special castors. If none of them fits, we change an existing design or develop a new one.

Housings are pressed from European steel in our own plant and zinc plated on our own line. Wheels in PA, PP and injected PU are moulded in house from automotive-grade recycled material, or from new material if you ask for it.

All standard castors and wheels, 45 to 400 mm, are in our castor and wheel catalogue, grouped by wheel material and use, with load, bearing and fitting per article.

Custom versions

Dimension, wheel material, brake or a special feature to your specification, in a few weeks.

European steel

Housings pressed from European steel in our own plant.

Zinc plated in house

Cr6+-free zinc electroplating of 10 to 15 µm, up to 240 h in the salt spray test.

Recycled material

We use recycled material wherever it does not cost performance, and new material where it does.

ESE
Europlast
Gebhardt
Green City
FACOM
SIP
Plastoform
SULO
Trimex
Weber
ESE
Europlast
Gebhardt
Green City
FACOM
SIP
Plastoform
SULO
Trimex
Weber
Robotic castor assembly line at LIV Systems
Castor assembly area with parts containers
Production hall with wire baskets of stamped castor parts

How a LIV castor is made

Design, pressing, plating, moulding and assembly of our castors all happen in one plant in Postojna.

  • Design and testing: our engineers design new castors and functions with CAD, FEM analysis and our own test equipment.
  • Stamping and forming: fork, top plate and swivel head are pressed from steel coil on our own presses.
  • Zinc plating and passivation: Cr6+-free electro zinc plating on our own line, 10 to 15 µm.
  • Injection moulding: wheels and parts in PA, PP and injected PU, from automotive-grade recycled material or new material on request.
  • Assembly: automatic and manual assembly lines, with checks during assembly.

One plant, one price

No margins for outside platers or assemblers in the price of the castor.

Turnaround

Parts move between departments, not between companies, so there is no waiting for a subcontractor.

Supply

Little is outsourced, so fewer steps in the supply chain are outside our control.

Prototypes

We build and test prototypes of new designs in house before tooling for series production.

Castor types

Seven groups of castors and wheels

From general-use castors to stainless steel and heavy duty. Full specifications of every article are in the online catalogue.

Castors and wheels for general use

For roll containers, tool cabinets, laundry trolleys and most other trolleys in commercial use.

Stainless steel castors and wheels

For food processing, marine use and other wet or chemical environments where zinc-plated steel would corrode and parts must be easy to clean.

Heavy-duty castors and wheels

For tool and die carts, mobile machinery and assembly line platforms that carry heavy equipment or goods.

Pneumatic castors and wheels

For uneven ground and outdoor use. The air tyre absorbs shocks, which is why they are used on agricultural equipment, event equipment and sports equipment carts.

Institutional castors and wheels

For hospital equipment, schools and catering, where castors must run quietly and be easy to clean.

Furniture castors and wheels

For furniture and shop displays: quiet running and treads that do not mark the floor.

Castors and wheels for special requirements

For postal logistics, electronics production, cold storage and other conditions a standard castor is not made for.

Castor catalogue (PDF)

The full castor and wheel range with technical data.

  • All castor and wheel series
  • Product descriptions
  • Technical data
  • Manuals

Special castors we have developed

Most special castors start with a customer problem: a foot that hits the castor, a container that must not roll away, a wheel that runs on scaffolding in the heat.

We adapt an existing castor or design a new one, depending on what the application needs and how many pieces you need.

You get 3D CAD models, physical prototypes and test data from our own wheel test lab.

Some of the projects are shown below.

Two LIV engineers checking a part against its drawing

How we test castors

We use FEM analysis and 3D scanning while a castor is in development. Before it goes into series production, it runs load and endurance tests in our own lab.

In series production, parts are checked during pressing, plating and assembly.

Choosing a castor: load, floor and environment

Load per castor

Divide the total weight of trolley and load by the number of castors carrying it. On uneven floors, count on three castors instead of four.

Floor and tread

Soft treads such as rubber and PU run quietly and protect finished floors. Hard wheels in PA or PP roll easier under heavy loads on smooth concrete.

Temperature

Standard treads are made for room temperature. For cold storage, ovens or washing lines, ask for a heat or cold resistant version.

Brake

A wheel brake stops the wheel. A total brake also locks the swivel. A directional lock keeps a swivel castor running straight.

Standards

Castors and wheels are tested to the EN 12526 to EN 12533 series. Tell us which standard your customer asks for.

Send us your load, wheel size and quantity

Contact us