Surface Treatments
Superior Finishing & Anti Corrosion Protection of Metal
Meet LIV’s Mastery in Surface Treatment
Advanced Technology
Leverage our modern zinc plating technology for superior surface protection and precision.
Comprehensive Testing
Ensure proven durability and quality of our treatments with our testing protocols made to meet industry standards.
Custom Solutions
Take advantage of our tailored surface treatment options made to meet specifications and needs of your products.
Cost-effective
Achieve exceptional corrosion resistance, aesthetical appeal, and product longevity without compromising on cost-efficiency.
Ensure Your Products’ Lasting Corrosion Protection with Zinc Plating
Refined Methodology & Process for Superior Results
At LIV Systems, our zinc plating methodology is carefully designed to deliver a high-quality, corrosion-resistant coating.
The process involves several stages, including thorough cleaning and pickling, precise activation, uniform zinc electro plating, and a final passivation step.
Each stage is monitored to ensure that every metal part receives a consistent and durable zinc coating, offering robust protection against corrosion and significantly extending the lifespan of the component.
Cutting-Edge Equipment and Proven Skills
Our zinc plating operations are supported by modern equipment, including high-capacity racks and barrels that are tailored for efficient processing.
These latest systems enable us to achieve uniform zinc coatings by maintaining precise control over the electroplating process. With setups capable of processing up to 1,100 kg/hour on the rack line and 1,000 kg/hour on the barrel line, we ensure that every project meets our quality standards, delivering exceptional results in both performance and durability.
If desired we can also protect your products with hot dip galvanising for added resilience.
Customized processes
We customise our zinc plating recipes to ensure reliable protection even for the most demanding parts.
Cr6+ free passivation
High-quality, environmentally friendly passivation enhances corrosion resistance and strengthens the zinc layer's resilience.
Strict quality control
Our sophisticated technological processes and rigorous quality control ensure a consistently durable protective coating.
Short delivery times
Our highly productive and flexible setups allow us to maintain short lead times without compromising on quality.
High-Performance Powder Coating for Noticeable Aesthetical Finish
Specialized Equipment and Expert Application Skills
Our powder coating line is equipped with the latest technology, ensuring an efficient coating process, made to meet the specific needs of multiple industries.
With a load capacity of 80kg/meter and a line speed of up to 4m/min, our setup is capable of handling large-scale projects with ease. At a speed of 1.5 m/min, we achieve a capacity of 7,200 kg/hour, ensuring we can meet demanding production schedules without compromising on the quality of the final product.
Methodology and process
At LIV Systems, we specialize in delivering top-tier powder coating services that significantly enhance the performance and appearance of your products.
Our tested and reliable process begins with cleaning and pre-treatment, including passivation, to ensure optimal adhesion of the powder. The powder is then applied using electrostatic spraying, creating a uniform coating across the surface. Finally, the coated components are cured at high temperatures to form a durable, protective layer.
Our skilled professionals carefully monitor the process to guarantee exceptional results and complete satisfaction with end products.
Exceptional indoor & outdoor durability
The end products are ideal for both indoor and outdoor conditions, withstanding harsh weather conditions and heavy wear, ensuring long-lasting protection.
Zinc plating + powder coating
Enhance your product with dual protection! Beside a wide range of colours, textures, and finishes we offer zinc plating as a first layer followed by powder finish.
Efficient & Cost-Effective
Maximise productivity with our ability to process large batches simultaneously, rapid change over time, and real-time monitoring & adjustment of powder flow rates, gun settings, and conveyor speeds.
Eco-friendly process
Benefit from our ecofriendly approach, featuring high powder transfer efficiency, effective powder recovery and reuse, and minimal waste generation.
Salt Spray Corrosion Testing
When Durability is Not Just a Promise
We offer salt spray corrosion testing to evaluate the durability of materials and coatings under simulated harsh conditions. Our controlled environment mimics real-world corrosive conditions to accurately measure corrosion resistance.
Salt spray corrosion testing involves preparing samples, exposing them to a controlled salt water fog environment at 35°C. Throughout the testing process, we monitor and evaluate their corrosion resistance over time. The process includes sample cleaning, salt solution preparation, and chamber setup. Results are determined through both visual inspections and quantitative measurements.
- Maximum dimension of the test piece is 1500mm x 800 x 660mm.
- This testing adheres to the stringent standards of ISO 9227:2023
Partnering with Us Always Delivers Exceptional Value
Up to 10x longer lifespan of your products
Our powder coating and zinc plating techniques significantly extend the lifespan of your products, providing up to 10x more durability and protection.
Time Saving Technology
By utilising our latest technology and knowledge, we reduce lead times in half while maintaining the highest standards of quality and efficiency.
Uncompromising Quality Assurance
Our thorough corrosion testing ensures that every product we deliver meets or exceeds strict industry standards for quality and durability.
10K+ Monthly Capacity
With the capability to process over 1,000 tons monthly, our facilities are equipped for high-volume orders, consistently delivering exceptional quality.
Explore our Expert Technical OE Products
Looking for OE supply of precision-crafted metal products designed specifically to your needs?
Look no further. Our technical OE are engineered for precision and reliability and designed with advanced technology. We ensure seamless integration and optimal performance to every client, supporting complex engineering requirements even in the most demanding environments.
We Proudly Offer Expert Surface Treatments for Numerous Industries
Your Partner in Zinc Plating & Coating Industry
Here at LIV, our highly skilled team is happy to work with you every step of the way, from start to finish.
- During the entire process, we communicate in real time with you to implement adjustments to achieve the perfect product we will all be proud of.
- Whether you're looking to enhance durability, improve appearance, or ensure compliance, we provide reliable guidance and needed technology to achieve your goals.
Contact us and see how our seasoned professionals will exceed your expectations.
