Product development
The Secret of Product Development of LIV System’s Products: Only The Best is Good Enough
Get Meticulously Developed Products in Matter of Weeks
Proven Expertise & Precision
Our approach combines tradition with innovation, ensuring that every product is engineered to perfection.
Custom Solutions & Flexibility
We can develop custom solutions and turn ideas into final products within weeks.
Comprehensive In-House Capabilities
You can choose from a wide range of metal shaping and surface treatment solutions, all under one roof.
Rapid Development & Delivery
We utilise extensive experience and modern facilities to ensure a fast, efficient product development process.
Meet LIV’s Standard and Custom Solutions
Our Expertise: 4 Core Standard Product Categories
At LIV Systems, we excel in developing and re-engineering products made out of stamped and deep-drawn sheet metal.
Our main product groups often incorporate bearings and rotational parts, requiring precise tolerances and low friction.
- Wheels: Durable and reliable wheels for various applications
- Castors: High-performance castors designed for smooth mobility
- Wheelbarrows: Robust wheelbarrows that withstand heavy loads
- Metal Parts: Precision-engineered metal, plastic & other components for OEMs
- Metal rims with or without pneumatic and solid rubber tires
While we excel in our core product categories, LIV Systems is also dedicated to developing and manufacturing custom products outside of these specified categories.
Our production capabilities and innovative approach allows us to tailor solutions to your unique needs, regardless of the industry or application.
Product Development Process
How Your needs and ideas are Materialised into a Final Product
Curious how we make your idea happen? Every new product we release, standard or custom, goes through the following 6-steps process.
Step 1
Initial Consultation and Needs Assessment
Your requirements and specific needs, challenges, and goals are our starting point. Understanding and clarifying your business, the application of the product and the way you want the delivery and service to take place. Once there is a mutual understanding and documentations of the desired output of the project to its core. We start planning our solutions to meet your exact requirements.
Step 2
Concept Development and Design
After the initial consultation, our team of engineers and design experts works simultaneously to create a detailed concept of your product. Using advanced CAD software and 3D scanning of the object, we get accurate measurements which act as a ground for developing precise designs and simulations to ensure achievability and performance.
Step 3
Cost optimisation
During the design process, we carefully test our designs with both software and real-life scenarios to increase functionality of the product, reduce raw material use, increase durability, lower costs and minimise carbon footprint.
Step 4
Prototyping and Testing
Once the designs are finalised, we move to the prototyping phase. We produce functional prototypes using high-quality materials to test and validate the design. Rigorous testing is conducted to ensure the product meets all specifications and performance standards: we conduct a durability test, strength test, surface treatment test with salt water chamber test,.
Step 5
Refinement and Optimization
Based on the learnings from the testing phase, we refine and optimise the prototype. This iterative process ensures that all potential issues are addressed, and the product is fine-tuned to perfection before mass production begins. To save some time in the future, we do keep track of future needs and wishes of functionality, shape, weights, dimensions, durability, etc.
Step 6
Manufacturing and Quality Control
With the final designs ready (design freeze), we have a green light to start full-scale manufacturing. Our production facility utilises the latest technologies and dedicated experts to ensure efficiency and precision. Each product undergoes quality control checks to maintain the highest standards and exceeds your expectations.
5 Reasons Why Our Customers Choose Our Development
Proven Functionality for the Ultimate End User Satisfaction
Our design team works hard to deliver a highly functional product that enhances user experience and satisfaction, improving the work life of the end-user.
Improved raw material efficiency
Carefully selected materials and design optimisation can significantly reduce raw material consumption while achieving or even enhancing performance and increasing manufacturability.
Prolonged Lifespan of Products
Advanced design and careful construction in combination with high-quality surface protection result in enhanced product strength, leading to longer-lasting products.
Lower Costs
By reducing material usage, streamlining production and assuring longer lifetime of our products, we lower the cost of production and your products.
Minimise Carbon Footprint
We use both recycled and higher-grade materials to minimise their consumption and utilise sustainable practices so we still meet the technical requirements while reducing the carbon footprint and ensuring eco-friendly production process. Production site in a heart of Europe allows us to serve customers efficiently while adding minimal transportation related carbon footprint
100% In-house Manufacturing Excellence
At LIV, we take pride in our fully integrated manufacturing capabilities, allowing us to craft our products entirely from scratch. All our products as well as OEMs are made at our facilities under strict quality control, ensuring we meet the highest industry standards.
- Metal Stamping and Forming
- Injection Moulding
- Surface Treatments
- Surface Coating
- Assembly
- Precision Cutting and Finishing
All the Technology Under One Roof
To ensure creation of efficient, durable products with exceptional precision and aesthetic appeal, we utilise a diverse range of advanced technologies. This approach allows us to quickly deliver the best possible solutions tailored to your specific needs.
- Classic Metal stamping and Forming
- Transfer and Servo Pressing
- Deep drawing
- Circumferential and Manual Welding
- Thermoplastic injection moulding (PA, PP, PU, PE, TPE)
- 2K injection moulding
- Automated and Manual Assembly
- Zinc electroplating & Passivation
- Powder coating
- Trimming, rolling and curling
Custom Product Developments for Various Industries
We specialise in creating custom-engineered products customised to the unique requirements of various industries, ensuring reliable supply, superior quality, and timely delivery.
Quality Assurance and Certifications
At LIV, quality isn't just a priority; it's the foundation of everything we do. Our commitment to excellence is reflected in our adherence to the highest industry standards.
We proudly hold ISO 9001 certification and other industry-recognized credentials, such as ISO 14001, RAL-GZ 951/1, and DIN EN-840-5 emphasising our dedication to delivering products of unparalleled quality.
Proudly Leading the Way in Eco Friendly Manufacturing
Our commitment to eco-friendly manufacturing sets us apart, earning the trust of partners who value sustainability.
By using recycled materials, solar panel energy, systematically improving the waste management system and reducing the share of waste material we are minimising our environmental footprint and stand as the most sustainable choice in the market.
Experience the LIV Systems’ Full Service!
Comprehensive In-House Capabilities
LIV System can offer you basically any metal shaping and surface treatment solution under one roof.
Unmatched Quality and Precision
We heavily invest in maintaining impeccable quality. We work with advanced machinery, follow strict production and testing protocol, all orchestrated by our excellent, experienced experts.
Cost Efficiency
Every process is fully optimised in order to save time, energy, material and other resources needed to complete your order.
Custom Solutions and Flexibility
Since we are very flexible, we can prepare custom solutions very quickly, and can move from the initial idea to final products in a matter of weeks.
Advanced Technology and Innovation
Our technology is a perfect symbiosis between our valuable machinery and priceless team. We follow the latest innovation in our field and are always early adopters of new technologies that can influence every aspect of our work.
Experienced and Dedicated Team
Our knowledge, skills and experience can utilise everything modern technology has to offer, to ensure durable, aesthetical, and cost-effective products to every client.