Product development

The Secret of Product Development of LIV System’s Products: Only The Best is Good Enough

See Why Our Products Excel in Every Aspect & Why Are They Continuously Chosen by Our Numerous Customers
The Secret of Product Development of LIV System’s Products: <strong>Only The Best is Good Enough</strong>

Get Meticulously Developed Products in Matter of Weeks

LIV Systems is renowned as a leading manufacturer of high-quality wheels, castors, wheelbarrows, and metal parts for industrial Original Equipment Manufacturers (OEMs).

Since 1954 we obtained vast experience in metal forming, delivering excellence to our numerous customers across Europe and beyond. Founded on a tradition of precision and innovation, we are committed to the highest industry standards.

Today, LIV Systems is a trusted European partner for industrial manufacturers worldwide, boasting modern facilities and skilled workforce which ensure that every product we create exceeds your expectations.

At the heart of LIV Systems is our ability to engineer products made out of stamped and deep-drawn sheet metal.

Our main product categories – wheels, castors, wheelbarrows and metal parts for OEMs – are praised worldwide for their impeccable quality and continuously reordered by our numerous customers.

Besides our core product categories, LIV Systems is also dedicated to exploring and developing custom products outside of these specified categories so you may just have found the supplier of your tailor-made metal parts.

Proven Expertise & Precision

Our approach combines tradition with innovation, ensuring that every product is engineered to perfection.

Custom Solutions & Flexibility

We can develop custom solutions and turn ideas into final products within weeks.

Comprehensive In-House Capabilities

You can choose from a wide range of metal shaping and surface treatment solutions, all under one roof.

Rapid Development & Delivery

We utilise extensive experience and modern facilities to ensure a fast, efficient product development process.

Meet LIV’s Standard and Custom Solutions

Our Expertise: 4 Core Standard Product Categories

At LIV Systems, we excel in developing and re-engineering products made out of stamped and deep-drawn sheet metal.

Our main product groups often incorporate bearings and rotational parts, requiring precise tolerances and low friction.

  • Wheels: Durable and reliable wheels for various applications
  • Castors: High-performance castors designed for smooth mobility
  • Wheelbarrows: Robust wheelbarrows that withstand heavy loads
  • Metal Parts: Precision-engineered metal, plastic & other components for OEMs
  • Metal rims with or without pneumatic and solid rubber tires

While we excel in our core product categories, LIV Systems is also dedicated to developing and manufacturing custom products outside of these specified categories.

Our production capabilities and innovative approach allows us to tailor solutions to your unique needs, regardless of the industry or application.

Get Your Product Developed

Product Development Process

How Your needs and ideas are Materialised into a Final Product

Curious how we make your idea happen? Every new product we release, standard or custom, goes through the following 6-steps process.

1

Step 1

Initial Consultation and Needs Assessment

Your requirements and specific needs, challenges, and goals are our starting point. Understanding and clarifying your business, the application of the product and the way you want the delivery and service to take place. Once there is a mutual understanding and documentations of the desired output of the project to its core. We start planning our solutions to meet your exact requirements.

2

Step 2

Concept Development and Design

After the initial consultation, our team of engineers and design experts works simultaneously to create a detailed concept of your product. Using advanced CAD software and 3D scanning of the object, we get accurate measurements which act as a ground for developing precise designs and simulations to ensure achievability and performance.

3

Step 3

Cost optimisation

During the design process, we carefully test our designs with both software and real-life scenarios to increase functionality of the product, reduce raw material use, increase durability, lower costs and minimise carbon footprint.

4

Step 4

Prototyping and Testing

Once the designs are finalised, we move to the prototyping phase. We produce functional prototypes using high-quality materials to test and validate the design. Rigorous testing is conducted to ensure the product meets all specifications and performance standards: we conduct a durability test, strength test, surface treatment test with salt water chamber test,.

5

Step 5

Refinement and Optimization

Based on the learnings from the testing phase, we refine and optimise the prototype. This iterative process ensures that all potential issues are addressed, and the product is fine-tuned to perfection before mass production begins. To save some time in the future, we do keep track of future needs and wishes of functionality, shape, weights, dimensions, durability, etc.

6

Step 6

Manufacturing and Quality Control

With the final designs ready (design freeze), we have a green light to start full-scale manufacturing. Our production facility utilises the latest technologies and dedicated experts to ensure efficiency and precision. Each product undergoes quality control checks to maintain the highest standards and exceeds your expectations.

5 Reasons Why Our Customers Choose Our Development

Proven Functionality for the Ultimate End User Satisfaction

Our design team works hard to deliver a highly functional product that enhances user experience and satisfaction, improving the work life of the end-user.

Improved raw material efficiency

Carefully selected materials and design optimisation can significantly reduce raw material consumption while achieving or even enhancing performance and increasing manufacturability.

Prolonged Lifespan of Products

Advanced design and careful construction in combination with high-quality surface protection result in enhanced product strength, leading to longer-lasting products.

Lower Costs

By reducing material usage, streamlining production and assuring longer lifetime of our products, we lower the cost of production and your products.

Minimise Carbon Footprint

We use both recycled and higher-grade materials to minimise their consumption and utilise sustainable practices so we still meet the technical requirements while reducing the carbon footprint and ensuring eco-friendly production process. Production site in a heart of Europe allows us to serve customers efficiently while adding minimal transportation related carbon footprint

Let’s Start Working on Your Project!

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100% In-house Manufacturing Excellence

At LIV, we take pride in our fully integrated manufacturing capabilities, allowing us to craft our products entirely from scratch. All our products as well as OEMs are made at our facilities under strict quality control, ensuring we meet the highest industry standards.

  • Metal Stamping and Forming
  • Injection Moulding
  • Surface Treatments
  • Surface Coating
  • Assembly
  • Precision Cutting and Finishing

All the Technology Under One Roof

To ensure creation of efficient, durable products with exceptional precision and aesthetic appeal, we utilise a diverse range of advanced technologies. This approach allows us to quickly deliver the best possible solutions tailored to your specific needs.

  • Classic Metal stamping and Forming
  • Transfer and Servo Pressing
  • Deep drawing
  • Circumferential and Manual Welding
  • Thermoplastic injection moulding (PA, PP, PU, PE, TPE)
  • 2K injection moulding
  • Automated and Manual Assembly
  • Zinc electroplating & Passivation
  • Powder coating
  • Trimming, rolling and curling

Custom Product Developments for Various Industries

We specialise in creating custom-engineered products customised to the unique requirements of various industries, ensuring reliable supply, superior quality, and timely delivery.

Waste management
Agriculture & Horticulture
Government/Military
Food processing
Healthcare
Internal logistics/Warehousing
Ground support/Airfield
Household appliances
Trailers & Caravans & Mobile homes
Furniture
Automotive
Retain & Commercial

Quality Assurance and Certifications

At LIV, quality isn't just a priority; it's the foundation of everything we do. Our commitment to excellence is reflected in our adherence to the highest industry standards.

We proudly hold ISO 9001 certification and other industry-recognized credentials, such as ISO 14001, RAL-GZ 951/1, and DIN EN-840-5 emphasising our dedication to delivering products of unparalleled quality.

Proudly Leading the Way in Eco Friendly Manufacturing

Our commitment to eco-friendly manufacturing sets us apart, earning the trust of partners who value sustainability.

By using recycled materials, solar panel energy, systematically improving the waste management system and reducing the share of waste material we are minimising our environmental footprint and stand as the most sustainable choice in the market.

Experience the LIV Systems’ Full Service!

Comprehensive In-House Capabilities

LIV System can offer you basically any metal shaping and surface treatment solution under one roof.

Unmatched Quality and Precision

We heavily invest in maintaining impeccable quality. We work with advanced machinery, follow strict production and testing protocol, all orchestrated by our excellent, experienced experts.

Cost Efficiency

Every process is fully optimised in order to save time, energy, material and other resources needed to complete your order.

Custom Solutions and Flexibility

Since we are very flexible, we can prepare custom solutions very quickly, and can move from the initial idea to final products in a matter of weeks.

Advanced Technology and Innovation

Our technology is a perfect symbiosis between our valuable machinery and priceless team. We follow the latest innovation in our field and are always early adopters of new technologies that can influence every aspect of our work.

Experienced and Dedicated Team

Our knowledge, skills and experience can utilise everything modern technology has to offer, to ensure durable, aesthetical, and cost-effective products to every client.

Are You Seeking Custom Product Development for Your Project?

Contact us