About us

LIV Systems, Postojna, since 1954

From a 35-person workshop to a plant that makes more than 10 million parts a year.
LIV Systems, Postojna, <strong>since 1954</strong>

Who we are

LIV Systems was founded in 1954 in Postojna, Slovenia. Today we make castors, wheels, rims, wheelbarrows and stamped steel parts on 12,800 m² of production space, for customers in 43 countries.

Waste container makers such as ESE, SULO, Weber and Europlast fit our castors on their containers.

Since 2018 LIV Systems has been owned by G4 Group and Konindustries B.V. Since then the plant has been modernised. Turnover has grown by 50 % since 2017.

The investment programme of €8.75 million (May 2022 to May 2025, of which €2.61 million from the EU Recovery and Resilience Plan) added automation, a new zinc plating plant and energy savings.

Our 1.41 MWp solar plant and heat recovery from the coating line cut the energy we buy from the grid.

43

Customers in 43 countries

35

35 resellers in 28 countries

+50%

Turnover growth since 2017

3.000+

Over 3000 different products

10M+

More than 10 million parts a year

A short history of LIV Systems

2024

70 years of LIV

In 2024 LIV Systems turned 70. We marked the anniversary with a series of events, while the €8.75 million investment programme (2022 to 2025) was under way.

2023

New zinc line in production

Our new automated zinc electroplating line, built in 2020 and 2021 to replace the plant from 1980, started production under a temporary permit. The full operating permit followed in 2026.

2022

Investment programme

In 2022 we started an investment programme of EUR 8,750,338.51 to raise productivity, cut energy use and CO2 emissions, and digitalise the business. EUR 2,614,545.76 of it was co-financed by the EU Recovery and Resilience Plan (C3K2). The project ran from 20 May 2022 to 19 May 2025.

The same year we launched a 200 mm waste container castor, developed in house to eco-design principles.

2021

Damjan Švigelj appointed director

On 1 January 2021 Damjan Švigelj became director of LIV Systems. He brought more than 20 years of experience in metal products, chemicals and injection moulding, in B2B and B2C businesses.

The former managing directors, Franc Gregorčič and Floris van Konijnenburg, stayed on as advisors and shareholders.

2018

LIV Kolesa becomes LIV Systems

LIV Kolesa, the Slovenian maker of castors and wheelbarrows, was bought by Franc Gregorčič, head of the Plastoform Group, and his Dutch business partner Floris van Konijnenburg.

In the same year we produced the 10 millionth castor of the K10 generation for waste containers.

2015

Financial restructuring

A financial restructuring put the company on a sound footing.

2011

New generation of K10 waste container castors

We launched the new generation of K10 castors for waste containers.

2009

New warehouse and production hall

A new warehouse for finished and semi-finished products.

A new production hall and a 400 t transfer press.

2000

ISO 14001 and wastewater treatment

We were certified to ISO 14001 for environmental management, and built a treatment plant for the wastewater from the galvanising plant and the wheelbarrow paint shop.

1998

Privatisation

The privatisation of LIV was completed.

1997

Public limited company

LIV became a public limited company.

1995

ISO 9001

LIV was certified to ISO 9001 for quality management.

1991

Into international markets

When Yugoslavia broke up, LIV lost most of its home market and started selling to Western Europe.

1980

New galvanising plant and 320 t press

A new galvanising plant and a 320 t transfer press modernised production.

1975

New warehouse

A 6,000 m² warehouse and an extended production line for plastic rollers and wheels.

1971

New production hall

A new production hall, and the start of wheelbarrow production.

1961

Plastic injection moulding

LIV started injection moulding plastic parts.

1959

First rollers and wheels

LIV started producing rollers and wheels.

1954

The beginning

LIV was founded by the People’s Committee of the Postojna District. To buy its first machines, the founders sold a car. By the end of the year 35 people worked in foundry, joinery and manual and mechanical metalworking.

LIV in five facts

Our castors are probably near you

Look under the waste container in your street, the supermarket trolley, the drying machine, the rack in your bakery or the ski lift. There is a good chance the wheel came from Postojna.

7 million castors and wheels

We make 7 million castors and wheels a year, out of more than 10 million parts in total.

OE customers

Besides castors, wheelbarrows and rims, we supply OE parts to companies in internal logistics, waste container manufacturing, food processing and agriculture.

Close to two ports

Postojna is about an hour from the ports of Koper (SI) and Trieste (IT).

Training

We invest in training our employees and in passing knowledge on inside the company.

Our vision

Quality

Castors that last the life of the container or trolley they carry.

Environment

More solar power, less waste, and recycled material wherever it holds the load.

People

A workforce that stays and passes on what it knows.

Growth

More capacity and shorter lead times for our customers in Europe.

Gašper Gregorčič

Gašper Gregorčič

CEO of LIV systems d.o.o.

Our Mission

“At LIV Systems, we are committed to reinventing the wheel—literally. With state-of-the-art technology and a relentless drive for innovation, we create solutions the world has never seen before. Our approach is all about thinking differently, investing in smarter processes, and perfecting every design through calculated trial and error to deliver truly groundbreaking products. We’re dedicated to delivering the highest level of quality - quality you can see, touch, and experience through years. At LIV Systems, we don’t just meet standards—we set new ones, ensuring that every product we create is a testament to excellence and customer satisfaction.

With LIV Systems, you’re not just getting a product—you’re gaining a trusted partner dedicated to your success.”

Environment

1.41 MWp solar plant on the roof of the LIV Systems plant

Solar power

Two solar plants on our roof, SE LIV1 and SE LIV2, of 704.8 kWp each (1.41 MWp in total), save about 833 t of CO2 equivalent a year.

The investment was co-financed by the European Union and the Republic of Slovenia with €140,959.

Environmental symbol over a forest

Recycled material

Our rubber treads are made from 100 % recycled rubber from branded car tyres, and our PP wheel centres from 100 % recycled automotive polypropylene. Every material batch can be traced back to its source.

Recycled material is used where it meets the same load and durability requirements as new material. Where a customer or an application needs new material, we use it.

Renewable energy icons

Heat recovery and water treatment

Waste heat from the powder coating oven cuts our building heating costs by 30 % and our process water heating costs by 25 %. 95 % of the coating powder is reused.

All wastewater from plating is treated in house and reused for cooling, which cuts energy costs by another 30 %.

Certificates

Quality management to ISO 9001 since 1995, environmental management to ISO 14001 since 2000, and SKZ certification of our waste container castors to EN 840-5 and RAL-GZ 951/1.

ISO 9001:2015 certification mark

ISO 9001

ISO 14001 certification mark

ISO 14001

RAL quality mark for waste and recycling containers

RAL-GZ 951/1

IQNet certified management system mark

EN 840-5

The Team

Ownership: LIV Systems by G4 Group and Konindustries B.V.

G4 Group logo
Konindustries B.V. logo

The ownership structure of Liv Systems is shared equally between G4 Group and Konindustries B.V., with each holding a 50% stake in the company.

This 50/50 ownership model emphasises partnership and collaboration, where both G4 Group and Konindustries B.V. play an integral role in shaping the future of LIV Systems.

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