Castors, wheels and stamped metal parts made in Slovenia since 1954

We press, plate, coat and assemble castors, wheels, rims and OE metal parts in our plant in Postojna. More than 10 million parts a year go to customers in 43 countries.
<strong>Castors, wheels and stamped metal parts</strong> made in Slovenia since 1954
ESE
Europlast
Gebhardt
Green City
FACOM
SIP
Plastoform
SULO
Trimex
Weber
ESE
Europlast
Gebhardt
Green City
FACOM
SIP
Plastoform
SULO
Trimex
Weber

Proven tradition since 1954

Castors, wheels and metal parts from one plant in Postojna

LIV Systems has made castors and wheels in Postojna, Slovenia, since 1954.

Stamping, deep drawing, welding, zinc electroplating, powder coating, injection moulding and assembly happen on one 12,800 m² site, so a castor housing goes from steel coil to packed castor without leaving the plant.

OEMs and distributors in 43 countries buy from us, among them the waste container makers ESE, SULO, Weber and Europlast. Most come for volume: over 3000 products, 10 million parts a year and a quotation within 24 hours.

Many stay because we also make what is not in the catalogue, to their drawing.

About LIV Systems

Castors, wheels and metal parts from one plant in Postojna

News room

News from LIV Systems

Product launches, customer projects and investments at our plant in Postojna.

Innovating Municipal Waste Collection with the 3 STOP Castor

LIV Systems’ new 3 STOP castor transforms urban waste collection by making container braking safer, faster, and easier from any direction.

Read more

Reference Project: Gebhardt Logistics – Precision Metal Stamping for the Insulated Roll Cage Container Isotec® TBX

Proven reliability, refined: Learn how Gebhardt Logistics and LIV Systems worked side-by-side to evolve the Isotec® container into the new TBX variant—stronger structure, smoother handling, consistent cold-chain performance. Explore the collaboration behind meaningful upgrade.

Read more

Manufacturer LIV Systems Launches Sustainable Electric Zinc Galvanisation Line to Boost Production

New investment enhances local manufacturing autonomy, reduces lead times, and rivals global price competitiveness.

Read more

Why OEMs buy from LIV

Engineering, machinery, delivery and cost

Engineering support

Our engineers review your drawing, suggest changes that make the part easier to press or plate, and plan the production process with our R&D team.

Presses up to 630 t

Sixteen mechanical presses from 100 to 500 t, three transfer presses from 300 to 500 t and a 630 t servo press, plus two Cr6+-free zinc lines and a powder coating line.

Short lead times

Stamping, finishing and assembly in one plant, so there is no waiting for subcontractors. We keep a wide range on stock and answer quotation requests within 24 hours.

Everything under one roof

Pressing, welding, plating, coating and assembly in one plant means less transport between suppliers and one quality system to audit (ISO 9001).

LIV engineer measuring a part with a 3D scanner

Send us a drawing or a sample. Our engineers check it for manufacturability, use 3D scanning and FEM analysis where needed, and take the project to series production with FMEA and PPAP.

Product development

Swivel castor housings on a plating rack after zinc electroplating

We run two Cr6+-free zinc electroplating lines and a powder coating line in Postojna. They finish our own castor housings and rims, and steel parts that customers send us for plating or coating.

Surface treatments

43

Customers in 43 countries

35

35 resellers in 28 countries

+50%

Turnover growth since 2017

3.000+

Over 3000 different products

10M+

More than 10 million parts a year

Product range

Our five product groups

Castors for waste containers, castor wheels, wheelbarrows, metal rims and wheels, and stamped OE parts. Each group has its own page below.

Specifications for over 3000 articles are in the online catalogue.

Castors for 4-wheel waste containers from 400 to 1100 L, for plastic and galvanised steel bins, and click-fit wheels for 2-wheel bins. ESE, SULO, Weber, Europlast and Green City fit our castors on their containers. Versions with total brake, central brake and the 3 STOP brake.

Details Waste bin castor

Swivel and fixed castors for trolleys, roll containers, furniture, institutional and heavy-duty use, with rubber, polyurethane, nylon or polypropylene wheels, and heat-resistant and stainless-steel versions.

Details Castor wheels

Steel wheelbarrows for building sites and farms, in small and large series. Private label with the tub colour and wheel you choose.

Details Wheelbarrows

Pressed steel rims and complete wheels with pneumatic or solid rubber tyres for hay tedders, ploughs, rakes, trailers and airport ground equipment.

Details Metal Rims & Wheels

Stamped, deep-drawn and welded steel parts made to your drawing, zinc plated or powder coated, in series.

Details Technical OE products

OVER 3000 DIFFERENT PRODUCTS • QUOTATION REPLY IN 24 HOURS

Over 3000 products in the online catalogue

See all products Download catalogues (PDF)

Waste management
Professional furniture
Internal logistics
Roll container wheels
Industrial supply
Agriculture
Ground support equipment

Waste management

Castors for 4-wheel waste containers, built to the RAL-GZ 951/1 quality requirements for waste and recycling containers, and click-fit wheels for 2-wheel bins. Brake versions for collection crews who move full bins over kerbs and slopes.

Professional furniture

Castors for workshop trolleys, tool cabinets and lift trolleys, with quiet treads for finished floors and brakes that hold a loaded cabinet in place.

Internal logistics

Castors for transport carts and dollies that run every shift, with rubber, polyurethane, nylon or polypropylene wheels to suit the floor and the load.

Roll container wheels

Castors for roll cages and roll containers in food retail and parcel logistics, including 108 mm wheels, central brake, direction lock and foot protection.

Industrial supply

Heavy-duty castors and wheels for machinery and material handling in factories and warehouses.

Agriculture

Steel rims and wheels for hay tedders, ploughs and rakes, with pneumatic or solid rubber tyres.

Ground support equipment

Wheels for airport baggage trailers, container trailers and passenger stairs.

Machinery, automation and R&D

What we can make depends on what stands on the shop floor. This is the machine park in Postojna.

Machinery, automation and R&D
Machinery, automation and R&D
Machinery, automation and R&D
Machinery, automation and R&D
Transfer press tool forming steel castor fork parts

Machine park

Presses, injection moulding, welding, plating, coating and assembly in one plant.

9x

Plastic injection moulding machines (80-350T)

3x

Transfer press (300-500T)

1x

Servo press (630T)

16x

Mechanical press (100-500T)

6x

Hydraulic press + trimming setup

7x

Welding setups (4 circumferential, 3 manual)

2x

Zinc electroplating line (Cr6+ free)

1x

Powder coating line

11x

Assembly lines (6 automatic, 5 manual)

ABB robot in an automated castor assembly cell

Automation

Robots and automatic lines handle stamping and forming, deep drawing and trimming, electroplating, injection moulding and welding. Six automatic assembly lines put castors together.

Deviation colour map of a scanned castor housing compared with the CAD model

Research and development

Our engineers use 3D scanning and FEM analysis to develop and test new castors, and follow FMEA and PPAP when a part goes into series production.

1.41 MWp solar plant on the roof of the LIV Systems plant

Environment

We hold an IPPC permit for industrial pollution control, run Cr6+-free zinc plating and, since 2023, generate power with a 1.41 MWp solar plant on our roof (two plants of 704.8 kWp). Our environmental management is certified to ISO 14001.

Production and warehouse in Postojna

12,800 m² of production and 4,000 m² of warehouse on one site in Postojna, Slovenia.

About LIV Systems

LIV Systems head office and plant in Postojna, Slovenia

12.800m2

Production area

4.000m2

Warehouse

LIV, a Reliable Castor Wheels Supplier Since 1954

LIV Systems is a leading European manufacturer of castors, wheels, and metal parts with over 70 years of experience.

We have been one of the leading manufacturers of wheels and castors for decades for mostly one reason: satisfiedcustomers.

Yet our happy customers have been turning to us from all over the world for multiple reasons.

Besides castor wheel for all kinds of industries, we provide a diverse range of products and services, including customised metal parts, surface treatments, and comprehensive industrial solutions.

Our commitment to innovation and sustainability ensures top-tier technical support and exceptional product quality.

We invest into our team, our knowledge and our machinery because only the best is good enough.

We know you expect a lot from us and we appreciate your trust. This is why we work, grow and improve to make your wishes a reality.

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